Exco Engineering

Exco Engineering designs, builds, and develops large high-pressure die cast tooling for powertrain, body, and structural component customers globally. The company supports die sampling, engineering, maintenance and repair, manufacturing, process development, rebuild, and research and development, with engineering capabilities including die cast tool design, flow/thermal/stress analysis, gating and runner design, and die surface treatment and coating. Its in-house foundry and die testing & process development capabilities include high-tonnage die casting with Fanuc robotics, multiple furnaces for standard and low-iron aluminium alloys and magnesium, melt quality controls, vacuum/hot oil/jet cooling, and CNC-based CAM machining across multi-axis machining centers and boring mills. Exco also performs research and development using in-house simulation and maintains an additive manufacturing capability for tool steel inserts, supported by thermal simulation and in-house heat treatment. It serves automotive powertrain and body programs, including engine blocks, transmission cases, transfer cases, oil pans, wheels, instrument panels, engine cradles, and body panels.

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