Forging Ahead in Mexico with MESH Sourcing

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Forging Ahead in Mexico with MESH Sourcing

Forging Explained

The metal forging market is divided into open-die, closed-die, and ring forging. In 2022, the open die segment dominated the metal forging market in revenue. Open die forging is suitable for forming simple components, such as sleeves, flats, rounds, hexes, discs, shafts, hubs, blocks, cylinders, and other custom shapes. Since it uses an open die, the workpiece’s size and weight are not a limiting factor. The other process, closed die forging, is extensively used for small components, as the size of the job piece is limited to the size of the dies. On the other hand, ring forging is expected to grow with a higher CAGR during the forecast period. Typically, the parts and components made using ring forging are machines, robotics, valves, bearings, clutches, couplings, drives, flanges, gears, and glass-lined reactors.

The Forging Industry Forecast

The North American forging industry market is over 14 billion USD, while Mexico’s share is less than $800 Million. Based on the automotive industry’s reports, Mexico’s capabilities are less than OEMs expect to meet their nearshoring challenges. One of the tailwinds facing the industry is the growth in Electric Vehicle production. Internal combustion engines require over 2000 forged parts, while electric vehicles require less than 100.

Much of the $800 Million of forgings produced in Mexico is by large global automotive and aerospace manufacturers such as American Axle, Coulter Forge, Precision Castparts, and Japanese suppliers such as Aichi Forge. There is a large demand for custom forgings in different sizes and materials. 

The Impact of MESH Global Sourcing

MESH Global Sourcing.jpgThe MESH Sourcing Platform includes nine forging suppliers in Mexico. All have Carbon Steel material capabilities and a large share of forgings. Four even have Aluminum forging capabilities, which are specialized for demanding applications such as Automotive Yokes.

S3146 features three facilities in Mexico, employs 500 people, carries IATF and ISO14001 certifications, and processes various materials and applications.

S1114 features a division of a German precision forging company. Based in Queretaro, with 430 employees, it has a large open capacity due to the aforementioned changes to Electric Vehicles. With a rating of 4.69 Level 1 audit, this supplier is well-positioned to develop the most demanding aerospace and automotive forging applications.

The forging industry is growing in aerospace applications, and the fastest-growing materials are Titanium and Magnesium. S1133, with a facility in the industrial hub of Nuevo Leon, has magnesium capabilities fit for various needs. 

How MESH Can Improve Your Sourcing Strategy

MESH Sourcing includes 257 forging suppliers in over 14 countries. Contact MESH to help you find suppliers and achieve your near-shoring and global supply chain resilience goals! 

Mexico Metal Mechanics

Gross production value of metal forgings and stampings manufacturing in Mexico from 2016 to 2020

Frequently Asked Questions

Q 1. What are the main types of metal forging used in manufacturing?

Ans. The three main forging methods are open-die forging, closed-die forging, and ring forging. Open-die forging works well for large or simple shapes. Closed-die forging is used for smaller precision parts. Ring forging is often used in applications that need high strength and durability. Good Commodity Management helps buyers choose the right forging method and material type based on cost, performance, and supply reliability.

Q 2. Why is demand for forging changing in the automotive industry?

Ans. Electric vehicles use significantly fewer forged parts, typically under 100. In contrast, internal combustion engines have over 2,000 forged components. This change reduces the need for some forgings and boosts the demand for specialized materials and new configurations.

Q 3. How large is the forging industry in Mexico?

Ans. Mexico's forging industry generates less than USD $800 million each year. This is much smaller than the total North American forging market. This difference shows chances for increasing capacity, developing suppliers, and nearshoring.

Q 4. What forging capabilities currently exist in Mexico?

Ans. Mexico has a mix of global automotive and aerospace forging operations. This includes well-known companies that produce carbon steel, alloy steel, and aluminum forgings. Some suppliers provide specialized services, such as aluminum yokes, precision forging, and magnesium forging for advanced engineering applications.

Q 5. Why is aluminum and magnesium forging becoming more important?

Ans. Lightweight materials such as aluminum and magnesium help improve the efficiency of electric vehicles, enhance aerospace performance, and support sustainability goals. These materials lower weight while keeping strength intact, making them crucial for the next generation of components.

Q 6. How does MESH Sourcing support companies looking for forging suppliers in Mexico?

Ans. MESH Sourcing connects buyers with verified forging suppliers. These suppliers have detailed profiles that include their capabilities, material expertise, certifications, workforce details, and capacity information. This allows buyers to easily find trustworthy suppliers that fulfill their technical, quality, and production needs.

Q 7. How many forging suppliers does MESH have globally?

Ans. The MESH platform has over 250 forging suppliers in more than 14 countries. It covers carbon steel, alloy steel, stainless steel, aluminum, magnesium, titanium, and other specialty materials.

Q 8. How can companies use MESH to improve nearshoring and supply chain resilience?

Ans. By using MESH’s global database, buyers can compare different forging suppliers, check their capacity, review certifications, and develop a diverse sourcing strategy. This lessens dependence on one region and improves long-term supply chain resilience. Tools like the Supply Chain Resiliency Calculator help teams assess risk exposure, model alternative sourcing options, and enhance resilience throughout the whole supply chain.

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